Board Quality Incoming
Boards arrive from the mill, we check thickness (±0.3 mm for 18 mm), surface flatness, color uniformity. Reject any lot with delamination, surface defects, or core voids at this stage — before it touches a panel saw. Cutting positional accuracy: ±0.5 mm. If a panel comes off the router with chipped edges or wrong dimensions, it gets flagged and pulled before reaching the edge banding station. Gaps at joints later mean the cutting stage was sloppy.
Edge Banding: The Most Common Failure
Visible glue lines, lifted corners, overhang that needs manual trimming — these are the most common defects we see in panel furniture from other suppliers. Our edge banders pre-mill the board surface before applying tape, so there's no dust to weaken the bond. After banding, a flush-trimming unit cuts the tape exactly level with the panel. We run a peel test weekly: 3 N/mm per EN 311. Anything below that and we adjust machine temperature and pressure.
Hardware Installation
Misaligned holes = doors that don't close, drawers that bind. Precision drilling in a single pass eliminates the cumulative positioning error of manual drilling. All screw pockets pre-drilled — no self-tapping into particle board. Confirmat screws fully seated without stripping. Hinge cup depth matched to door thickness is a common miss — a cup that's too shallow forces the hinge and the door springs open. We check every hinge before it leaves the line.
Export Packaging
Each KD panel individually wrapped in PP non-woven fabric. One complete unit per 5-layer corrugated carton. Internal void fill: honeycomb paper or foam inserts only — no loose fill, no newspaper. Cartons strapped with 2-3 PP bands, marked with product ID, quantity, and carton number (1/3, 2/3, etc.). Pallet loads stretch-wrapped and banded. Container loading photos sent for every shipment.
Receiving Inspection
When the container arrives: check cartons at the door end first (crushing and water damage most common there). Count cartons against packing list. Open 2-3 cartons per product type — check panels for damage, check hardware kit polybag is present and sealed. File a claim with the forwarder within 7 days if something's wrong. A missing hardware kit makes a unit unassemblable — check that polybag every time.